Granulation Processing System

FLUID BED DRYER/ PROCESSOR

  Capacities: 30 Kg, 60 Kg, 120 Kg, 200 Kg, 300 Kg, 500 Kg
  • All contact parts AISI 316 & non contact parts AISI 304.
  • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge.
  • Single piece construction & Integrated retarding chamber cum filter bag housing.
  • Top/ Bottom Spraying system for Granulation.
  • Different Batch size capacity model available.
  • Granulation system with advance PLC controls system with MMI Touch screen.
  • Spraying system with atomized spraying gun and high precise flow peristaltic pump.
  • Sampling pot on product container.
  • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube.
  • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger.

RAPID MIXER GRANULATOR

Capacities: 10L, 25L, 50L, 100L, 150L, 250L, 300L, 400L, 600L, 800L, 1000L, 1200L
  • Optimal dry blending and wet granulation for assured high-density wet granulate whose quality can be validated.
  • Accurate inference for end-point detection.
  • Minimal Energy consumption.
  • Fastest batch cycle times.
  • Unique design and constructional features for maximum yield.
  • Precision manufacturing and world-class finishes.
  • Flexibility of spatial set-up with production-suite layouts.
  • Variants for optional cleaning and automation to conform to cGMP/GAMP standards.

TRAY DRYER / VACUUM TRAY DRYER / DRYING OVEN

Capacities: 6, 12, 24, 48, 96, 192 trays MOC: S.S. 304 / 316 .
  • MOC: S.S. 304 / 316 .
  • Surface Finish :
    • External: Buffed to 150 grit matt finish
    • Internal: Buffed to 220 grit mirror finish.
  • Tray size is 16 x 32 x 1.25 (h) inches.
  • Heating Arrangement – Electrical / steam heating.
  • All dryers have a 5 micron pre filter at the inlet and a manually infinite adjustable damper at the outlet.
  • Automatic Control panel is fitted on the side of the dryer. If consists of Starters, contactors, safety relays, circuit breakers, indicating lamps, push buttons , timers, controllers etc.
  • Trolley is provided in the dryers to accommodate trays in it. Trolley truck are used to load and unload the trays into the dryer.
  • Fan is dynamically balanced with specially sealed bearing to withstand the high temperature.
  • Conform to cGMP / GAMP standards

MULTI MILL

  • All contact parts SS 304/ SS 316 & can be easily and quickly dismantled for cleaning.
  • Castors are provided for mobility of the machine.
  • Flame proof electrical motor can be incorporated.
  • Beaters and scraper blades are hardened and hard chrome plated.
  • Higher output with process uniformity.
  • Direction of beaters can be changed by reversible switch from knife to impact toward and vice versa.

VIBRO SIFTER

Capacities: 50 Kgs. - 2000 kgs per hour, Mesh sizes (inches): 12, 20, 24, 30, 36, 48, and 60
  • cGMP Model with contact parts in SS 316. & Non Contact Parts in SS 304.
  • Amplitude of Vibratory Motion adjustable through movable eccentric weight.
  • SS 316 Hood with 200 mm dia Nozzle for dust free charging of Powders.
  • Modular design of deck with easily fitted clamps.
  • Independent Jacks for lifting the machine off the floor for effective sifting.
  • Dust free docking station for loading and Unloading.

DOUBLE CONE BLENDER

Capacities: 30L, 150L, 300L, 500L, 1000L, 1200L, 1500L, 2000L, 2500L, 3000L, 4000L
  • Contact parts are made of S.S.304 or S.S.316.
  • The conical shape at both end enables uniform mixing and easy discharge.
  • The cone is statically balanced which protects the gear box and motor from any excessive load.
  • Conical opening at both the ends enables uniform
  • mixing and easy discharge.
  • Depending on the characteristic of the product,paddle type baffles can be provided on the shaft for better mixing, uniform blending and de-agglomeration.
  • Safety guards provided with limit switch to not start the machine when safety guards are not in proper position.

OCTAGONAL BLENDER

Capacities: 30L, 150L, 300L, 500L, 1000L, 1200L, 1500L, 2000L, 2500L, 3000L, 4000L
  • All contact parts are made out of SS 304 / SS 316 or SS 316L
  • The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, resulting in good quality.
  • Manual rotating facility with hand wheel for inching.
  • Limit switch is provided for operator's safety.
  • It is a slow speed blender and has a removable baffle mounted through a rectangular openable lid.

RIBBON MIXER/ BLENDER

Capacity: 150L, 500L, 1000L, 2000L, 3000L, 4000L, 5000L, 6000L, 7500L
  • All contact parts in SS 304/ SS 316 quality
  • Standard and GMP models specially designed flush type outlet valve or butterfly valve (optional)
  • The cover is connected to limit switch for the safety purpose
  • Machine automatically stops as soon as the cover is opened during the operation
  • Shaft sealing at inside and outside with Teflon bush and SS stuffing box
  • Solid stainless steel end covers and frame work on the trough in even standard models for long trouble free life of the machine.

MASS MIXER

Capacity: 110L, 220L, 330L, 440L, 560L
  • Mixing Mechanism: Paddle type blades welded to the main shaft provide for efficient mixing of thick heavy material.
  • Charging from the top charging hinge able lid, hopper or Nozzle & Discharge by bottom discharge slide Iris or Butterfly valve
  • Drive : Consisting of suitable H.P. TEFC 3 phase ac 415v / 50 cycles motor coupled to suitable worm gear, with driving shaft mounted on suitable Plummer block.
  • Mounting : Mounted on suitable ISMC Section Stand, with protective covers for belts and couplings.

AUTO COATER

Capacities: 10-20 Kgs, 40-70 Kgs, 60-100 Kgs, 80-150 Kgs, 200-350 Kgs, 350-500 Kgs
  • Made up of entirely of S.S.316.
  • Advanced CIP system & Automated process.
  • Flexible batch operations.
  • Product protective handling to prevent chipping of tablets.
  • Complete separation of production and technical area.
  • Excellent mixing and tumbling by special design of baffles.
  • All doors, safety guards & covers are provided with a suitable food grade seals.
  • Perforated pan with more than 55% opening for better quality finish.
  • The pan is cylindrical in shape & is made out of stainless steel sheet.
  • Extremely user friendly software and operation through PLC.
  • FLP Fluorescent Light is provided for illumination inside the pan.
  • Treatment of exhaust air for pollution free operation.

COATING PAN

Capacities : 12", 24", 36", 42" , 48" , 60", 72" diameter stainless steel pans.
  • Compact vibratory design for high speed & dust free sieving.
  • Noiseless and maintenance free machine.
  • All contact parts and screen made of SS 304 (SS316 optional)
  • Low power consumption compared to reciprocating vibratory system.
  • Tablet Coating Pan available with flame proof and double / triple deck options.
  • Tablet coating machine in fitted with the castor wheels for easy mobility
  • The complete drive unit is enclosed in a sturdy cabinet

CO MILL

Capacities: : 200 to 250kg per hour (depend upon material & mesh size)
  • Co-Mill SS 316 Contact Parts, GMP Model with 5HP, Mounted on S.S. Movable Stand
  • Motor: 1HP, 3HP, 5HP, 7.5HP, 10HP, 12.5HP Model
  • Other mills have more of dusting as compared to co mill
  • FLP Housing & FLP Motor
  • S.S. Perforated Screen for Co-Mill 10mm, 6mm, 4mm, 2mm & 2.5mm

ROLLER COMPACTOR

  • Contact parts are made of S.S. 316 except rollers
  • Electrical interlocking between main roll drive and feed screw drive
  • Water Jacketing arrangement (optional)
  • Hydraulic Power Pack system (optional)
  • ACVF Drive for rolls (optional)
  • PLC system as per 21 CFR part 11 (optional)

OSCILLATING GRANULATOR

  • Efficient reciprocating type Granulator. It is suitable for granulating dry and wet materials.
  • It is quiet in operation and robust and durable in design.
  • A totally enclosed gearbox is mounted on a base pillar at a convenient height.
  • All gearing is enclosed in oil bath. No grease or other external lubrication is required.
  • Lower Guard of polished Stainless Steel & Upper
  • Guards of Acrylic Material.

PLANETARY MIXER

Capacities: : 12L, 175L, 230L , 280L , 400L , 500L
  • All contact parts of the Bowl and Beater are made of SS 316.
  • Scrapping blades can also be provided.
  • Mixing bowl can be jacketed for Electric / Steam / Thermic.
  • Manual lifting arrangement for agitators up to 50 ltrs, and Hydraulic Motorized lifting arrangements for capacities of 100 ltrs and above.
  • The Mixing bowl is provided with Castor wheels and Locking arrangement for Easy handling and VJHSE option also provided

STARCH PASTE KETTLE

Capacities: : 12L, 175L, 230L , 280L , 400L , 500L
  • Electrical heater & With inbuilt heating element Jacket
  • Color touch screen display (optional)
  • All the contact parts from SS 316 and non contact SS 304
  • Mounting stand from SS 304
  • Top drive with German make Gear box
  • Main drive with VFD for fine control of
  • Impeller speed.
  • The Kettle is also provided with a lever & hand wheel to accomplish titling manually.

VACUUM TRANSFER SYSTEM

  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Capacity available 100 Kg to 5000 Kg/hr.
  • Can be used for transfer of products having bulk densities up to 1.0gm/cc.
  • Avoids product waste, loss and contamination.
  • Easy to clean and wash of contact parts.
  • No segregation or degradation of Product.
  • No tool required for opening & cleaning.

IPC / BUNKER

  • Capacity ranging from 50 to 300 ltrs. for IPC.
  • Capacity ranging from 100 to 1200 ltrs. for Bunker.
  • Material of construction S.S.304 / S.S.316.
  • Provider with handles for easy lifting.
  • SS Butterfly valve provided for discharge.
  • Top lid provided with Air Tight Clamping Arrangement.
  • Trolley facilitates easy movement.

LIFTER/ TIPPER

  • Tipper is Easy to operate and clean.
  • Totally closed operation to avoid dusting.
  • Connect with granulator for continuous discharge.
  • Tipper is Easy to clamp with fluid bed dryer bowl.
  • MOC SS 304/3I6.
  • Available from range 60 kg – 600 kg can be extended as per client’s requirement.
  • Hydraulic Power Pack with pushbutton station for raising and lowering.
  • Limit switches for controlling the UP / DOWN movement.
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